Chemical and Biomedical Engineering - Research Publications

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    Heat induced denaturation, aggregation and gelation of almond proteins in skim and full fat almond milk
    Devnani, B ; Ong, L ; Kentish, S ; Gras, S (Elsevier BV, 2020-09-30)
    The effect of thermal treatment (45-95 ⁰C for 30 minutes) on the structure of almond milk proteins was assessed, as the unfolding and association of these proteins in response to heat is not well understood. Above 55 ⁰C, protein surface hydrophobicity and particle size increased and alpha helical structure decreased, reducing the stability of skim or full fat milk. Fractal protein clusters were observed at 65-75 ⁰C and weakly flocculated gels with a continuous protein network occurred at 85-95 ⁰C, resulting in gels with high water holding capacity and a strength similar to dairy gels. The presence of almond fat increased gel strength but led to a more heterogenous microstructure, which may be improved by homogenisation. Elasticity could also be increased with protein concentration. This study improves our understanding of the heat stability of almond milk proteins and indicates their potential as a gelling ingredient for vegan and vegetarian products.
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    The role of cations in regulating reaction pathways driven by Bacillus circulans β-galactosidase
    Karimi Alavijeh, M ; Meyer, AS ; Gras, S ; Kentish, SE (Elsevier, 2020-09-01)
    A β-galactosidase (EC 3.2.1.23) from Bacillus circulans (Biolacta FN5) can catalyse transgalactosylation reactions with lactose as a donor. In addition to their function as cofactors and structural stabilisers in biocatalytic reactions, cations can play a role in salt-bridge interactions and electrostatic charge screening of proteins. In this work, we investigated the impact of calcium, magnesium, sodium and potassium, commonly found in dairy whey systems, on the transgalactosylation kinetics of the β-galactosidase from Bacillus circulans. Both molecular modeling and quantitative experimental methods were used to assess enzyme aggregation and resulting loss in enzyme activity that is initiated by high concentrations of these cations. The effect of this loss in activity with time was studied during the transgalactosylation of N-acetylglucosamine (GlcNAc) to N-acetyllactosamine (LacNAc) using lactose as the donor. No significant change in hydrolysis or transgalactosylation reaction kinetics was observed at low concentrations of divalent cations (Ca2+ or Mg2+) or up to 100 mM of monovalent cations (Na+ or K+). The enzymatic yield and selectivity, however, were significantly affected at concentrations of 100 mM of Ca2+ or Mg2+. These changes were the result of both the loss in enzyme activity and a reduction in the reaction rate constant for hydrolysis and formation of the undesired isomer, Allo-LacNAc. In particular, addition of magnesium enhanced the selectivity for LacNAc over Allo-LacNAc, with no significant reduction in the LacNAc yield. These findings suggest that cations can be employed to regulate the action of β-galactosidase during transgalactosylation through the formation of protein aggregates.
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    The application of forward osmosis to dairy processing
    Chen, GQ ; Gras, SL ; Kentish, SE (Elsevier, 2020-09-01)
    This work assesses the feasibility for concentrating process streams within dairy processing facilities using commercial forward osmosis membranes; to increase their total solids concentrations before entering energy intensive unit operations including thermal evaporators and spray dryers. These streams include demineralised whey, lactose, whey protein concentrate, sweet whey and skim milk. FTSH2O cellulose acetate (CTA) and Aquaporin flat sheet membranes are used with magnesium chloride concentrations of 1.66 ± 0.12 M as the draw solution. The experimental data are fitted to conventional mathematical models for forward osmosis, further modified by considering the nonlinear relationship between osmotic pressure and solute concentration. The diffusion coefficients of magnesium chloride in 1.6 M solutions at 10 °C, 20 °C and 50 °C are obtained and reported for the first time. Minimal fouling and a significantly smaller degree of concentration polarisation was observed on the membrane surface during lactose concentration compared to the concentration of other dairy solutions, due to the absence of proteins and calcium phosphate salts. The transfer of magnesium into the concentrated products was monitored and shown to be below 100 mg per 100 g dry powder. Acid cleaning alone was not effective in recovering pure water flux, and enzyme cleaners at neutral pH were needed given the limited pH tolerance (3–8) of the CTA membranes. Total solids concentrations of the concentrated dairy streams by forward osmosis (up to 40%) exceed those which can be achieved by nanofiltration and reverse osmosis (i.e., 15–20%). This study shows that forward osmosis is an effective approach to concentrate relevant dairy streams to achieve high concentration factors (e.g. >4 for sweet whey samples) without jeopardising product quality.
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    Separation Technologies for Salty Wastewater Reduction in the Dairy Industry
    Chen, GQ ; Gras, SL ; Kentish, SE (Taylor & Francis, 2019-10-02)
    The wastewater discharged by cheese manufacturing processes is highly saline. This waste is generated from whey demineralization, chromatography and clean-in-place processes. Salty effluent can be diluted with other effluents and discharged as trade waste but the high salinity can trigger penalties imposed by local water authorities. Alternatively, such waste can be sent to evaporation ponds, but in some areas in Australia, environmental impacts regarding land degradation, odor and dust have prevented further pond construction. Similar concentrate and brine management issues are emerging in the seawater desalination and mining industries. This paper reviews a range of commercial and emerging separation technologies that may be suitable to both reduce the costs of salty wastewater treatment and to improve the recoveries of dairy and salt-based products. These technologies have been commercialized or applied at a laboratory scale to the fields of desalination and brine concentration. Each technology is discussed in terms of its principle of operation and suitability for treating high-salinity dairy wastewater. The potential energy requirement and processing cost of each technology is identified with respect to feed water salinity, to provide additional insights into the energy and cost efficiencies of these technologies.
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    A pilot scale study on the concentration of milk and whey by forward osmosis.
    Chen, G ; Artemi, A ; Lee, J ; Gras, S ; Kentish, S (Elsevier, 2019-05-15)
    The concentration of skim milk and whey was investigated at a pilot scale using forward osmosis membranes with an installed membrane area of 24 m2. The pilot plant was operated in batch mode using a draw solution (48–57 g/L of NaCl) that mimics the potential brine streams available in a dairy processing plant. This approach avoids or limits the need for the regeneration of a synthetic draw solution. A concentration factor of ∼2.5 was achieved for both the skim milk and fresh whey, resulting in a total solids concentration of ∼21 wt% and 15 wt%, respectively. Increasing the transmembrane pressure was found to be effective in improving the water flux, whereas a much greater increase in the draw solution osmotic pressure would be needed to achieve the same enhancement of flux. This study also showed that small organic molecules, such as lactose, were not fully rejected by the forward osmosis membranes. A cleaning protocol was established for recovering the membrane performance after milk and whey concentration. The specific energy required for milk and whey concentration using only the forward osmosis step (5–10 kWh/t water removed) is much lower than that required by reverse osmosis. Forward osmosis is an energy efficient and effective process for dairy applications if unlimited access to a brine stream can be made available within or in the proximity of dairy processing plants.
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    A review of salty waste stream management in the Australian dairy industry
    Chen, GQ ; Talebi, S ; Gras, SL ; Weeks, M ; Kentish, SE (ACADEMIC PRESS LTD- ELSEVIER SCIENCE LTD, 2018-10-15)
    Saline wastewater is a by-product of cheese manufacturing and whey processing that can have serious environmental and economic consequences. Salty streams originating from dairy processing operations include chromatography wastes, clean-in-place wastewater, acid whey, salty whey and waste generated from whey demineralization processes such as nanofiltration, electrodialysis and ion exchange. With the participation of the major dairy companies in Australia, an industry wide survey was conducted to acquire a comprehensive understanding of the management strategies for these salty waste streams. High salinity waste streams are commonly directed to evaporation ponds. However, environmental impacts from land degradation, odour and dust have prevented the construction of further evaporation ponds in some areas of Australia. The survey results also show that disposal to municipal trade waste is not always effective, as the current levels of some salinity-related parameters are significantly higher than the levels allowed by the local water/environmental authorities. For high salinity streams, salt removal can lead to more substantial savings in trade waste charges compared to wastewater volume reduction. Thus, salt removal and recovery from salty waste streams has become a major focus of the sustainability agenda of the Australian dairy industry.