Chemical and Biomolecular Engineering - Research Publications

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    Experimental investigation, numerical simulation and RSM modelling of the freezing and thawing of Mozzarella cheese
    Golzarijalal, M ; Ong, L ; Harvie, DJE ; Gras, SL (Elsevier, 2024-01)
    Freezing can be used to preserve functionality of Mozzarella cheese allowing export to distant markets but limited tools are available for prediction of freezing and thawing times as a function of composition and processing variables. Freezing and thawing processes were experimentally and numerically assessed for six Mozzarella samples, differing significantly in block size and composition. Numerical simulations using an enthalpy method were developed to build a validated and robust model for solving heat and mass transfer equations. A decrease in salt (NaCl) content from 1.34 % w/w to 0.07 % significantly altered the temperature of phase change from ∼–4.5 °C to –3 °C. Simulations showed minimal impact of salt migration on the salt in free moisture content deeper than ∼1–2 centimeters from the surface during freezing, with a slight increase of 8–10 % salt in free moisture at the block center. A response surface methodology (RSM) model was fit to the simulated data providing a useful tool for predicting freezing and thawing times for block sizes and a wider range of operating conditions enabling future process optimization. The RSM model indicated that increased salt content increased freezing time but decreased thawing time.
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    Machine learning for the prediction of proteolysis in Mozzarella and Cheddar cheese
    Golzarijalal, M ; Ong, L ; Neoh, CR ; Harvie, DJE ; Gras, SL (Elsevier, 2024-03)
    Proteolysis is a complex biochemical event during cheese storage that affects both functionality and quality, yet there are few tools that can accurately predict proteolysis for Mozzarella and Cheddar cheese across a range of parameters and storage conditions. Machine learning models were developed with input features from the literature. A gradient boosting method outperformed random forest and support vector regression methods in predicting proteolysis for both Mozzarella (R2 = 92%) and Cheddar (R2 = 97%) cheese. Storage time was the most important input feature for both cheese types, followed by coagulating enzyme concentration and calcium content for Mozzarella cheese and fat or moisture content for Cheddar cheese. The ability to predict proteolysis could be useful for manufacturers, assisting in inventory management to ensure optimum Mozzarella functionality and Cheddar with a desired taste, flavor and texture; this approach may also be extended to other types of cheese.
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    The effect of pH on the fat and protein within cream cheese and their influence on textural and rheological properties
    Ong, L ; Pax, AP ; Ong, A ; Vongsvivut, J ; Tobin, MJ ; Kentish, SE ; Gras, SL (Elsevier BV, 2020-12-01)
    The effect of variation in acid gel pH during cream cheese production was investigated. The gel microstructure was denser and cheese texture firmer, as the pH decreased from pH 5.0 to pH 4.3, despite the viscoelasticity of these gels remaining similar during heating. Protein hydration and secondary structure appeared to be key factors affecting both cheese microstructure and properties. Proteins within the matrix appeared to swell at pH 5.0, leading to a larger corpuscular structure; greater β-turn structure was also observed by synchrotron-Fourier transform infrared (S-FTIR) microspectroscopy and the cheese was softer. A decrease in pH led to a denser microstructure with increased aggregated β-sheet structure and a firmer cheese. The higher whey protein loss at low pH likely contributed to increased cheese hardness. In summary, controlling the pH of acid gel is important, as this parameter affects proteins in the cheese, their secondary structure and the resulting cream cheese.
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    Design and characterization of casein-whey protein suspensions via the pH-temperature-route for application in extrusion-based 3D-Printing
    Daffner, K ; Vadodaria, S ; Ong, L ; Nöbel, S ; Gras, S ; Norton, I ; Mills, T (Elsevier BV, 2021-03)
    The current interest in individualized food through additive manufacturing has identified a need for more information on the formulation and printability of potential ingredients. Here, the effect of formulation parameters of casein–whey protein suspensions like the pH (4.8–5.4) as well as the casein content (8.0–12.0% (w/w)) mixed with whey protein (2.0–3.0% (w/w)) and the effect of pre-processing parameters including the denaturation of whey proteins (80 °C, 10 min; adjusted pH 6.55, 6.9 and 7.1) on the gel formation via the pH–temperature (T)-route was studied. Rheological measurements showed that the sol–gel transition temperature (G’ = 1 Pa) decreased and the aggregation rate of the casein–whey protein suspensions increased with increasing heating pH value. The aggregation rate was considered to be a key parameter predicting the printability of formulations. By exceeding a certain aggregation rate (250 Pa/10 K), casein–whey protein suspensions were found to be printable resulting in firm and stable gels.
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    Characterising the influence of milk fat towards an application for extrusion-based 3D-printing of casein-whey protein suspensions via the pH-temperature-route
    Daffner, K ; Ong, L ; Hanssen, E ; Gras, S ; Mills, T (ELSEVIER SCI LTD, 2021-09)
    This study presents the design and characterisation of casein−whey protein suspensions (8.0/10.0% (w/w) casein and 2.0/2.5% (w/w) whey protein) mixed with dairy fat (1.0, 2.5 and 5.0% (w/w) total fat) processed via the pH−temperature-route in preparation for 3D-printing. Mechanical treatment was applied to significantly decrease the particle size of the milk fat globules and increase surface area, creating small fat globules (<1 μm) covered with proteins, which could act as pseudo protein particles during gelation. Different proteins covered the fat globule surface after mechanical treatment, as a result of differences in the pH adjusted just prior to heating (6.55, 6.9 or 7.1). The protein-fat suspensions appeared similar by transmission electron cryogenic microscopy and the zeta-potential of all particles was unchanged by the heating pH, with a similar charge to the solution (~−20 mV) occurring after acidification (pH 4.8/5.0) at low temperatures (2 °C). A low heating pH (6.55) resulted in increased sol−gel transition temperatures (G՛ = 1 Pa) and a decreased rate of aggregation for protein−fat suspensions. A higher heating pH (6.9 and 7.1) caused an increased rate of aggregation (aggregation rate ≥ 250 Pa/10 K), resulting in materials more promising for application in extrusion-based printing. 3D-printing of formulations into small rectangles, inclusive of a sol−gel transition in a heated nozzle, was conducted to relate the aggregation rate towards printability.
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    Effects of shredding on the functionality, microstructure and proteolysis of low-moisture mozzarella cheese
    Pax, AP ; Ong, L ; Kentish, SE ; Gras, SL (ELSEVIER SCI LTD, 2021-06)
    Low-moisture mozzarella cheese (LMMC) is commonly shredded before packaging, however, the effects of shredding are not fully understood. Industrially-produced block and shredded LMMC were studied during 8 weeks of storage at 4 °C. Cheese shredded on 15 d and at 8 weeks of age, coated with microcrystalline cellulose and stored in a modified atmosphere (70% N₂ and 30% CO₂), had an altered microstructure after 8 weeks compared with vacuum-packed block cheese. In the latter case the fat formed a more dispersed phase. Proteolysis was higher in shredded samples and a higher level of two bacterial proteases was detected. Despite these differences, the meltability and stretchability of the block and shredded LMMC were similar. The microstructure and functionality of cheese shredded at 15 d and stored for a further 6 weeks was similar to cheese shredded at 8 weeks, suggesting there is a flexible period for performing cheese shredding processes.
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    Structure and functionality of almond proteins as a function of pH
    Devnani, B ; Ong, L ; Kentish, S ; Gras, SL (ELSEVIER, 2021-10)
    Almond proteins have potential utility in a range of food and beverages but it is not clear how pH affects protein structure and function. The behaviour of almond protein isolate was examined under conditions of neutral and acidic pH (pH 7 and 4). The isolate was highly soluble (70–80%) at either pH. An increase in acidity lead to protein unfolding, an increase in random coil structure and the appearance of lower molecular weight proteins due to acidic hydrolysis. These structural changes at pH 4 increased the capacity for foam formation and foam stability, increased viscosity and led to concentration and age dependent thickening. Gels, similar in strength but with distinct microstructures and properties were obtained following heating. At pH 7, a particulate type gel with an interconnected protein network was formed, while the gel at pH 4 had a dense continuous protein matrix. The gels differed in their susceptibility to chemical disruption, suggesting different underlying molecular interactions. The ability to alter protein structure and properties as a function of pH and heating could be used to broaden the application of almond proteins and develop a variety of food products, such as protein supplements and vegan alternatives to traditional products.
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    Physicochemical and rheological properties of commercial almond-based yoghurt alternatives to dairy and soy yoghurts
    Devnani, B ; Ong, L ; Kentish, SE ; Scales, PJ ; Gras, SL (Elsevier, 2022-12-01)
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    Industrial freezing and tempering for optimal functional properties in thawed Mozzarella cheese
    Pax, AP ; Ong, L ; Pax, RA ; Vongsvivut, J ; Tobin, MJ ; Kentish, SE ; Gras, SL (ELSEVIER SCI LTD, 2023-03-30)
    Mozzarella cheese was industrially frozen (-18 °C), stored for up to six months, tempered at 4 °C for one or three weeks and the structure and functionality compared to cheese stored at 4 °C and cheese aged at 4 °C for four weeks prior to freezing. When combined with ageing or tempering, the slow industrial freezing minimised changes to the protein network as detected by confocal microscopy and arrested proteolysis. Cheese functionality improved with three weeks of tempering, with properties similar to cheese refrigerated for one month, potentially due to increased proteolysis and protein rehydration. Frozen storage induced β-sheet and β-turn structures, as detected by S-FTIR microspectroscopy, with longer tempering leading to structural recovery in the cheese. This study indicates the proteolysis and functionality of frozen cheese can be optimised with tempering time. It also provides new insights into heat transfer during the industrial freezing and tempering of cheese.
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    Nutrient enrichment of dairy curd by incorporation of whole and ruptured microalgal cells (Nannochloropsis salina)
    Muñoz-Tebar, N ; Ong, L ; Gamlath, CJ ; Yatipanthalawa, BS ; Ashokkumar, M ; Gras, SL ; Berruga, MI ; Martin, GJO (Elsevier, 2022-12-01)
    This work investigated incorporation of Nannochloropsis salina into renneted dairy gels and curd. Whole and ruptured microalgal cells did not impair κ-casein macropeptide cleavage by the rennet enzyme. However, insoluble components of ruptured cells impeded gelation, presumably by hindering interactions between renneted casein micelles. Confocal imaging showed that whole cells were retained and homogenously distributed within the protein network of the gels and cooked curd, whereas ruptured algae formed large aggregates that altered the protein matrix. Eicosapentaenoic acid (EPA) in the whole microalgal cells was incorporated within the curds, with considerably less EPA retained for ruptured cells. Soluble algal debris did not impair gelation, however EPA wasn't retained in the curd. The study demonstrates that nutrient enrichment of renneted dairy products is possible by incorporating whole microalgal cells to displace milk fat with protein and the beneficial long-chain omega-3 fatty acid EPA. Future research into the optimisation of product organoleptic properties is required.