Mechanical Engineering - Research Publications

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    DEVELOPMENT AND USE OF MACHINE-LEARNT ALGEBRAIC REYNOLDS STRESS MODELS FOR ENHANCED PREDICTION OF WAKE MIXING IN LPTS
    Akolekar, HD ; Weatheritt, J ; Hutchins, N ; Sandberg, RD ; Laskowski, G ; Michelassi, V (AMER SOC MECHANICAL ENGINEERS, 2018-01-01)
    Non-linear turbulence closures were developed that improve the prediction accuracy of wake mixing in low-pressure turbine (LPT) flows. First, Reynolds-averaged Navier-Stokes (RANS) calculations using five linear turbulence closures were performed for the T106A LPT profile at exit Mach number 0.4 and isentropic exit Reynolds numbers 60,000 and 100,000. None of these RANS models were able to accurately reproduce wake loss profiles, a crucial parameter in LPT design, from direct numerical simulation (DNS) reference data. However, the recently proposed kv2w transition model was found to produce the best agreement with DNS data in terms of blade loading and boundary layer behavior and thus was selected as baseline model for turbulence closure development. Analysis of the DNS data revealed that the linear stress-strain coupling constitutes one of the main model form errors. Hence, a geneexpression programming (GEP) based machine-learning technique was applied to the high-fidelity DNS data to train non-linear explicit algebraic Reynolds stress models (EARSM). In particular, the GEP algorithm was tasked to minimize the weighted difference between the DNS and RANS anisotropy tensors, using different training regions. The trained models were first assessed in an a priori sense (without running any CFD) and showed much improved alignment of the trained models in the region of training. Additional RANS calculations were then performed using the trained models. Importantly, to assess their robustness, the trained models were tested both on the cases they were trained for and on testing, i.e. previously not seen, cases with different flow features. The developed models improved prediction of the Reynolds stress, TKE production, wake-loss profiles and wake maturity, across all cases, in particular those trained on just the wake region.
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    Development and Use of Machine-Learnt Algebraic Reynolds Stress Models for Enhanced Prediction of Wake Mixing in Low-Pressure Turbines
    Akolekar, HD ; Weatheritt, J ; Hutchins, N ; Sandberg, RD ; Laskowski, G ; Michelassi, V (American Society of Mechanical Engineers, 2019-04-01)
    Nonlinear turbulence closures were developed that improve the prediction accuracy of wake mixing in low-pressure turbine (LPT) flows. First, Reynolds-averaged Navier–Stokes (RANS) calculations using five linear turbulence closures were performed for the T106A LPT profile at isentropic exit Reynolds numbers 60,000 and 100,000. None of these RANS models were able to accurately reproduce wake loss profiles, a crucial parameter in LPT design, from direct numerical simulation (DNS) reference data. However, the recently proposed kv2¯ω transition model was found to produce the best agreement with DNS data in terms of blade loading and boundary layer behavior and thus was selected as baseline model for turbulence closure development. Analysis of the DNS data revealed that the linear stress–strain coupling constitutes one of the main model form errors. Hence, a gene-expression programming (GEP) based machine-learning technique was applied to the high-fidelity DNS data to train nonlinear explicit algebraic Reynolds stress models (EARSM), using different training regions. The trained models were first assessed in an a priori sense (without running any RANS calculations) and showed much improved alignment of the trained models in the region of training. Additional RANS calculations were then performed using the trained models. Importantly, to assess their robustness, the trained models were tested both on the cases they were trained for and on testing, i.e., previously not seen, cases with different flow features. The developed models improved prediction of the Reynolds stress, turbulent kinetic energy (TKE) production, wake-loss profiles, and wake maturity, across all cases.
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    RANS turbulence model development using CFD-driven machine learning
    Zhao, Y ; Akolekar, HD ; Weatheritt, J ; Michelassi, V ; Sandberg, RD (Elsevier, 2020-06-15)
    This paper presents a novel CFD-driven machine learning framework to develop Reynolds-averaged Navier-Stokes (RANS) models. The CFD-driven training is an extension of the gene expression programming method Weatheritt and Sandberg (2016) [8], but crucially the fitness of candidate models is now evaluated by running RANS calculations in an integrated way, rather than using an algebraic function. Unlike other data-driven methods that fit the Reynolds stresses of trained models to high-fidelity data, the cost function for the CFD-driven training can be defined based on any flow feature from the CFD results. This extends the applicability of the method especially when the training data is limited. Furthermore, the resulting model, which is the one providing the most accurate CFD results at the end of the training, inherently shows good performance in RANS calculations. To demonstrate the potential of this new method, the CFD-driven machine learning approach is applied to model development for wake mixing in turbomachines. A new model is trained based on a high-pressure turbine case and then tested for three additional cases, all representative of modern turbine nozzles. Despite the geometric configurations and operating conditions being different among the cases, the predicted wake mixing profiles are significantly improved in all of these a posteriori tests. Moreover, the model equation is explicitly given and available for analysis, thus it could be deduced that the enhanced wake prediction is predominantly due to the extra diffusion introduced by the CFD-driven model.