Mechanical Engineering - Research Publications

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    DEVELOPMENT AND USE OF MACHINE-LEARNT ALGEBRAIC REYNOLDS STRESS MODELS FOR ENHANCED PREDICTION OF WAKE MIXING IN LPTS
    Akolekar, HD ; Weatheritt, J ; Hutchins, N ; Sandberg, RD ; Laskowski, G ; Michelassi, V (AMER SOC MECHANICAL ENGINEERS, 2018-01-01)
    Non-linear turbulence closures were developed that improve the prediction accuracy of wake mixing in low-pressure turbine (LPT) flows. First, Reynolds-averaged Navier-Stokes (RANS) calculations using five linear turbulence closures were performed for the T106A LPT profile at exit Mach number 0.4 and isentropic exit Reynolds numbers 60,000 and 100,000. None of these RANS models were able to accurately reproduce wake loss profiles, a crucial parameter in LPT design, from direct numerical simulation (DNS) reference data. However, the recently proposed kv2w transition model was found to produce the best agreement with DNS data in terms of blade loading and boundary layer behavior and thus was selected as baseline model for turbulence closure development. Analysis of the DNS data revealed that the linear stress-strain coupling constitutes one of the main model form errors. Hence, a geneexpression programming (GEP) based machine-learning technique was applied to the high-fidelity DNS data to train non-linear explicit algebraic Reynolds stress models (EARSM). In particular, the GEP algorithm was tasked to minimize the weighted difference between the DNS and RANS anisotropy tensors, using different training regions. The trained models were first assessed in an a priori sense (without running any CFD) and showed much improved alignment of the trained models in the region of training. Additional RANS calculations were then performed using the trained models. Importantly, to assess their robustness, the trained models were tested both on the cases they were trained for and on testing, i.e. previously not seen, cases with different flow features. The developed models improved prediction of the Reynolds stress, TKE production, wake-loss profiles and wake maturity, across all cases, in particular those trained on just the wake region.
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    Applying Machine Learnt Explicit Algebraic Stress and Scalar Flux Models to a Fundamental Trailing Edge Slot
    Sandberg, RD ; Tan, R ; Weatheritt, J ; Ooi, A ; Haghiri, A ; Michelassi, V ; Laskowski, G (American Society of Mechanical Engineers, 2018-10-01)
    Machine learning was applied to large-eddy simulation (LES) data to develop nonlinear turbulence stress and heat flux closures with increased prediction accuracy for trailing-edge cooling slot cases. The LES data were generated for a thick and a thin trailing-edge slot and shown to agree well with experimental data, thus providing suitable training data for model development. A gene expression programming (GEP) based algorithm was used to symbolically regress novel nonlinear explicit algebraic stress models and heat-flux closures based on either the gradient diffusion or the generalized gradient diffusion approaches. Steady Reynolds-averaged Navier–Stokes (RANS) calculations were then conducted with the new explicit algebraic stress models. The best overall agreement with LES data was found when selecting the near wall region, where high levels of anisotropy exist, as training region, and using the mean squared error of the anisotropy tensor as cost function. For the thin lip geometry, the adiabatic wall effectiveness was predicted in good agreement with the LES and experimental data when combining the GEP-trained model with the standard eddy-diffusivity model. Crucially, the same model combination also produced significant improvement in the predictive accuracy of adiabatic wall effectiveness for different blowing ratios (BRs), despite not having seen those in the training process. For the thick lip case, the match with reference values deteriorated due to the presence of large-scale, relative to slot height, vortex shedding. A GEP-trained scalar flux model, in conjunction with a trained RANS model, was found to significantly improve the prediction of the adiabatic wall effectiveness.
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    Machine Learning for Turbulence Model Development Using a High-Fidelity HPT Cascade Simulation
    Weatheritt, J ; Pichler, R ; Sandberg, RD ; Laskowski, G ; Michelassi, V (American Society of Mechanical Engineers, 2017-01-01)
    The validity of the Boussinesq approximation in the wake behind a high-pressure turbine blade is explored. We probe the mathematical assumptions of such a relationship by employing a least-squares technique. Next, we use an evolutionary algorithm to modify the anisotropy tensor a priori using highly resolved LES data. In the latter case we build a non-linear stress-strain relationship. Results show that the standard eddy-viscosity assumption underpredicts turbulent diffusion and is theoretically invalid. By increasing the coefficient of the linear term, the farwake prediction shows minor improvement. By using additional non-linear terms in the stress-strain coupling relationship, created by the evolutionary algorithm, the near-wake can also be improved upon. Terms created by the algorithm are scrutinized and the discussion is closed by suggesting a tentative non-linear expression for the Reynolds stress, suitable for the wake behind a high-pressure turbine blade.
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    Development and Use of Machine-Learnt Algebraic Reynolds Stress Models for Enhanced Prediction of Wake Mixing in Low-Pressure Turbines
    Akolekar, HD ; Weatheritt, J ; Hutchins, N ; Sandberg, RD ; Laskowski, G ; Michelassi, V (American Society of Mechanical Engineers, 2019-04-01)
    Nonlinear turbulence closures were developed that improve the prediction accuracy of wake mixing in low-pressure turbine (LPT) flows. First, Reynolds-averaged Navier–Stokes (RANS) calculations using five linear turbulence closures were performed for the T106A LPT profile at isentropic exit Reynolds numbers 60,000 and 100,000. None of these RANS models were able to accurately reproduce wake loss profiles, a crucial parameter in LPT design, from direct numerical simulation (DNS) reference data. However, the recently proposed kv2¯ω transition model was found to produce the best agreement with DNS data in terms of blade loading and boundary layer behavior and thus was selected as baseline model for turbulence closure development. Analysis of the DNS data revealed that the linear stress–strain coupling constitutes one of the main model form errors. Hence, a gene-expression programming (GEP) based machine-learning technique was applied to the high-fidelity DNS data to train nonlinear explicit algebraic Reynolds stress models (EARSM), using different training regions. The trained models were first assessed in an a priori sense (without running any RANS calculations) and showed much improved alignment of the trained models in the region of training. Additional RANS calculations were then performed using the trained models. Importantly, to assess their robustness, the trained models were tested both on the cases they were trained for and on testing, i.e., previously not seen, cases with different flow features. The developed models improved prediction of the Reynolds stress, turbulent kinetic energy (TKE) production, wake-loss profiles, and wake maturity, across all cases.
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    RANS turbulence model development using CFD-driven machine learning
    Zhao, Y ; Akolekar, HD ; Weatheritt, J ; Michelassi, V ; Sandberg, RD (Elsevier, 2020-06-15)
    This paper presents a novel CFD-driven machine learning framework to develop Reynolds-averaged Navier-Stokes (RANS) models. The CFD-driven training is an extension of the gene expression programming method Weatheritt and Sandberg (2016) [8], but crucially the fitness of candidate models is now evaluated by running RANS calculations in an integrated way, rather than using an algebraic function. Unlike other data-driven methods that fit the Reynolds stresses of trained models to high-fidelity data, the cost function for the CFD-driven training can be defined based on any flow feature from the CFD results. This extends the applicability of the method especially when the training data is limited. Furthermore, the resulting model, which is the one providing the most accurate CFD results at the end of the training, inherently shows good performance in RANS calculations. To demonstrate the potential of this new method, the CFD-driven machine learning approach is applied to model development for wake mixing in turbomachines. A new model is trained based on a high-pressure turbine case and then tested for three additional cases, all representative of modern turbine nozzles. Despite the geometric configurations and operating conditions being different among the cases, the predicted wake mixing profiles are significantly improved in all of these a posteriori tests. Moreover, the model equation is explicitly given and available for analysis, thus it could be deduced that the enhanced wake prediction is predominantly due to the extra diffusion introduced by the CFD-driven model.
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    A Comparative Study of Contrasting Machine Learning Frameworks Applied to RANS Modeling of Jets in Crossflow
    Weatheritt, J ; Sandberg, RD ; Ling, J ; Saez, G ; Bodart, J (American Society of Mechanical Engineers, 2017-01-01)
    Classical RANS turbulence models have known deficiencies when applied to jets in crossflow. Identifying the linear Boussinesq stress-strain hypothesis as a major contribution to erroneous prediction, we consider and contrast two machine learning frameworks for turbulence model development. Gene Expression Programming, an evolutionary algorithm that employs a survival of the fittest analogy, and a Deep Neural Network, based on neurological processing, add non-linear terms to the stress-strain relationship. The results are Explicit Algebraic Stress Model-like closures. High fidelity data from an inline jet in crossflow study is used to regress new closures. These models are then tested on a skewed jet to ascertain their predictive efficacy. For both methodologies, a vast improvement over the linear relationship is observed.
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    Applying Machine Learnt Explicit Algebraic Stress and Scalar Flux Models to a Fundamental Trailing Edge Slot
    Sandberg, RD ; Tan, R ; Weatheritt, J ; Ooi, A ; Haghiri, A ; Michelassi, V ; Laskowski, G (American Society of Mechanical Engineers, 2018)
    A form of supervised machine learning was applied to highly resolved large-eddy simulation (LES) data to develop non linear turbulence stress and heat flux closures with increased prediction accuracy for trailing-edge cooling slot cases. The LES data were generated for a thick and a thin trailing-edge slot and shown to agree well with experimental data, thus providing suitable training data for model development. A Gene Expression Programming (GEP) based algorithm was used to symbolically regress novel nonlinear Explicit Algebraic Stress Models (EASM) and heat-flux closures based on either the gradient diffusion or the generalized gradient diffusion approaches. Following a-priori assessment, the new models were used for steady RANS calculations of both thin and thick trailing-edge slot geometries, testing their performance and robustness. Overall, the best agreement with LES data was found when training the RANS model in the near wall region where high levels of anisotropy exist and using the mean squared error of the anisotropy tensor as cost function. In the case of the thin lip geometry, combining an improved EASM model with the standard eddy-diffusivity model predicted the adiabatic wall effectiveness in good agreement with the LES and experimental data. Crucially, the obtained model was also applied to different blowing ratios of the thin lip geometry and a significant improvement in the predictive accuracy of adiabatic wall effectiveness was observed for those cases not previously seen in the training process. For the thick lip case the match with reference values deteriorated due to the presence of large-scale, relative to the slot height, vortex shedding. The machine-learning algorithm was therefore also used to ‘learn’ an appropriate closure for the turbulent heat flux vector. The constructed scalar flux model, in conjunction with a trained RANS model, was found to have the capability to further improve the prediction of the adiabatic wall effectiveness.