Chemical and Biomolecular Engineering - Theses

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    An investigation of the compression moulding and extrusion of polyethylene foam
    Buczma, Eugene ( 1979)
    The processes of compression moulding and extrusion of polyethylene foam using chemical blowing agents were investigated. Both high and low density polyethylenes together with the chemical blowing agents azodicarbonamide, Porofor S-44, 4,4'-oxybis(benzenesulphonyl hydrazide) and N,N'-dinitrosopentamethylenetetramine were used. The same mechanisms were found to be operative in both processes. The nucleation of cells was related to the decomposition of the chemical blowing agent used. Secondary nucleation of the diffusing gas was effected by the use of a very fine particle size silica. The processes of gas diffusion and gas dissolution in the melt were shown to be important in explaining the cell structure obtained. These were related to gas sorption studies. Very fine cellular structures could be obtained by compression moulding by using fast heating and cooling cycles. This reduced diffusion resulting in low foam density and fine cell size. The dielectric constant of the foam was related to foam density by the use of mixture formulae. Tensile properties were found to be dependent on cell size and, foam density.
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    Aqueous-phase oxidation of brown-coal dewatering effluent using phenol as a model
    Devlin, Howard Royce ( 1982)
    Victorian-brown-coal dewatering effluent has been shown to contain quantities of phenol which would prevent its direct discharge to any water course. A proposal to oxidize this effluent, using oxygen, to less toxic compounds or more readily biodegradable material, has been investigated. A rapid-mixing stopped-flow apparatus, capable of examining the reaction between dissolved oxygen and aqueous phenol solutions under conditions of elevated temperature and pressure, has been designed and constructed. The phenol/oxygen reaction has been investigated at temperatures between 150°C and 225°C and under conditions of excess oxygen, excess phenol and near the stoichiometric ratio. An analytical system comprising a High-Performance Liquid Chromatograph has been developed and some reaction products not previously isolated from the phenol/oxygen reaction system have been identified. The experimental results have led to the development of a reaction pathway for phenol oxidation by oxygen. Reaction steps in the mechanism which are critical in determining the reaction product distributions and those that can be considered as rate limiting have been determined. The reaction pathway for oxidation of phenol by oxygen and published information for oxidation of phenol by ozone are used to develop a reaction pathway for ozone oxidation. The phenol/oxygen pathway is also used to propose several strategies for the operation of a brown-coal dewatering effluent treatment plant.
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    The sorption of ammonia on brown coal
    Oussa, Awad Rizk ( 1978)
    This thesis is a report of an investigation carried out by the author between 1st April 1969 to 31st October 1973 on a full time basis and from 1st December 1975 to 31st July 1978 on a part time basis. The research project was conducted by the author in the Department of Chemical Engineering, University of Melbourne, and on the premises of Australian Char Pty. Ltd., Morwell. The project was based on the premise that useful information on the brown coal-ammonia system can be obtained from sorption isotherms. The author designed and assembled the apparatus with this in mind, and developed a method of obtaining a self-consistent and meaningful interpretation of the sorption isotherms. Thermodynamic data for the ammonia sorption process was derived and used to develop a preliminary model for the ammonia-brown coal system. No separate literature review has been presented in the thesis, though frequent reference to the literature has been made in the discussions in each chapter. Finally, the experimental details have been included in the appendices at the end of the thesis.
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    The effect of return bends on the heat transfer from an internally flowing turbulent air stream in smooth tubes
    Batterham, Robin John ( 1968)
    The aim of the project was to investigate the effect of an 180° bend on the heat transfer from an internally flowing turbulent air stream. The presence of a bend was shown to increase the local heat transfer rate in the bend and in the upstream and downstream regions of the bend. (For complete summary open document)
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    Gas bubble behaviour in liquid systems
    La Nauze, Robert David ( 1972)
    The formation phenomena of carbon-dioxide bubbling into water through 1/16”, 1/8” and 3/16” diameter orifices was recorded photographically for gas flow rates between 1 and 30 cm3/s for system pressures up to 300 psig. It was shown that for the same volumetric flow rate, determined at system conditions, increased system pressure causes smaller but more frequent bubbles to be formed. Bubbling at high mass flow rates is characterised by a large degree of interaction and coalescence near the orifice. A detailed analysis of mathematical models of the formation process was undertaken. This study highlighted fundamental inadequacies in an existing two stage growth model. A more realistic model of formation was developed which included terms for the inertia of the liquid surrounding the bubble and the gas momentum. Within the constraints of a single bubble analysis, the model shows good agreement with the experimental results for volume and flow rate and predicts the correct trend for frequency and pressure fluctuations across the orifice. The influence of liquid circulation on bubble growth at high system pressure is discussed and several theoretical approaches to the problem have been outlined.
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    Carbon monoxide attack on brown coal
    Bien, Chia Nien ( 1981)
    The attack of carbon monoxide on a Loy Yang brown coal of medium-light lithotype in the presence of water and sodium carbonate as a catalyst was investigated. The equipment used was a one-litre magnetically stirred stainless steel autoclave. The operating parameters studied were reaction temperatures ranging from 300 to 3750 C, initial carbon monoxide pressures from 500 to 1200 psig, sodium carbonate level from 1 to 15 gm and reaction time from 0 to 3 hours.* Separations of the oil yields into further fractions, i.e. pre-asphaltenes, asphaltenes and maltenes were carried out and their properties in terms of elemental compositions, molecular weights and structural parameters were determined. The results show that a relationship exists between oil yield and conversion and between hydrogen consumption and conversion. The theoretical maximum oil yield possible, assuming a hypothetical 100% conversion is postulated to be 64% of d.a.f. coal. Within the operating range studied, the maximum oil yield achieved is 51.3% ± 3.4% of d.a.f. coal and the corresponding hydrogen consumption is 0.76 ± 0.05 moles per 60 gm of d.a.f. coal; the optimum process conditions being: reaction temperature 350-375°C, reaction time 2 hours, initial carbon monoxide pressure 1000 psig and sodium carbonate level 10 gm. However, conversion is found to increase with severity of process conditions. Hence, for this series of runs, the maximum conversion achieved is 83.6% ± 0.4% and the corresponding hydrogen consumption is 0.80 ± 0.04 moles per 60 gm of d.a.f. coal; the process conditions being: reaction temperature 375°C, reaction time 3 hours, initial carbon monoxide pressure ~50 psig and sodium carbonate level 10 gm. Increasing the reaction temperature, especially from 350 to 375°C and to a lesser extent reaction time appear to reduce the degree of substitution of the aromatics and increase the aromaticity, hence the number of fused rings in the pre-asphaltenes, asphaltenes and maltenes are increased correspondingly. More maltenes are formed at the expense of pre-asphaltenes and asphaluenes, indicating that these conditions tend to promote dehydrogenation and hydrocracking activities. Increasing the carbon monoxide pressure and catalyst level on the other hand, have the opposite effect, as they favour the hydrogenation of the aromatic rings and the formation of more hydroaromatic structures. Furthermore, they tend to promote the formation of more phenols and phenolic acids. The study of the kinetics has shown that the coal liquefaction process can be satisfactorily represented by a pseudo third-order reaction model for temperatures at 325, 3~0 and 3750 C. except that mass transfer or incomplete decomposition interferes at 3250 C. Mathematical models representing these reaction kinetics at 350 and 3750C have been developed accordingly, resulting in a reasonably good agreement between the models and the experimental data. Finally the results obtained have led to a better understanding of the mechanism of the carbon monoxide-water liquefaction process. It has been found that sodium catalyses the water-gas shift reaction which in turn produces the activated hydrogen required for the stabilization of the reactive fragments. Since the shift reaction is catalytic and the sodium is chemisorbed by the coal particles.the stabilization of the reactive fragments by the activated hydrogen is believed to be taking place intimately and efficiently at the coal surface. It is estimated that this reaction accounts for most of the liquefaction process. The other less significant mechanisms which/are also bel1ieved to be relevant are the formate and hydride-transfer reactions, Kolbe-Schmitt synthesis and carbonization. © 1981 Dr. Chia Nien Bien